In this article, we will go over how to install the bars on your Portola and properly adjust your headset
Step 1- Remove the top cap
- While the bike is resting on the kickstand
- Remove the top cap with a 5mm allen wrench
Step 2- Remove shipping spacers
- You will need to remove the silver spacer as shown below
- If your model has the black spacer shown please remove it also
- Both can be thrown away and are not needed
Step 3- Install the bars - Install the bars onto the fork as shown
- make sure there are no twists on the cables and the levers face forward
Step 4- Unlock bars
- Push the silver button
- While holding the silver button in fold the lock lever out
- Then press the oval safet button and fold the bars down
Note: Ensure the fork is centered in the frame as shown
Step 5- Top cap
- Install the top cap you removed in Step 1 and tighten it to 5-7Nm to set the preload on the headset bearings.
Note: This bolt does not keep the bars from turning independently of the front wheel. Over-tightening it will cause damage to the fork and is not covered under warranty.
Step 6- Positioning of bars
- Flip the bars back up into place and lock in position by flipping the lever up. Make sure the Silver knob pops out
- Once the bars are locked upright straddle the bike as shown
- Rotate the bars back and forth till they are in line with the front tire
- Tighten the two opposing bolts alternatively as shown
Step 7- Test
- Test to make sure the bars are secure and your headset is set properly by holding the left brake and rocking the bars forward and backward as shown
- If you feel any movement go back and repeat steps 4-7 paying close attention to making sure the fork is properly seated in the frame and there are no gaps.